2011 IEEE-IAS/PCA 52nd
Cement Industry Technical Conference
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Tutorials: GCC Pueblo Plant Tutorial

The GCC Pueblo plant staff has developed an intensive day long series of invaluable mini-tutorials geared specifically for plant personnel. Discover what it takes to produce cement under some of the most challenging process constraints with the toughest permit conditions. Each session will look at the process, the people, and the equipment: what was designed, operational trials and successes, and final implementation. A critical aspect will be the "lessons learned" open dialogue portion.

This is a must-attend event that is truly a once in a lifetime opportunity to train your plant personnel.

What we'll cover...

Quarry Design & Raw Materials

  • Mining plan development based on quality and operating boundaries
  • Using creative solutions to meet the challenges with alternative raw materials and JIT delivery

Raw Mill Optimization

  • Meeting a 95% runtime criteria using: quick maintenance turnarounds, investigating downtime root causes, raw material impacts on performance, commissioning failures and the current optimization process.

LOW NOx calciner operation, modifications and results

  • Theory, operating experience, modifications, and emissions results

VOC and DeSOx systems

  • Performance test data
  • Process changes in light of testing
  • KPI changes in light of testing

MMC clinker cooler operation, optimization & experience

  • Theory
  • Heat balance
  • Overall optimization
  • Failure modes and potential responses

Burner characteristics & Optimization

  • Burner design and characteristics and its effect on clinker quality and process performance.

Finish Mill Optimization

  • Grinding aid impacts
  • Clinker granulometry
  • Mill impacts on cement quality

Environmental calculations monitoring/ equipment

  • Permit requirements and ongoing compliance

Continuous improvement & High performance

  • Discussions on Continuous Improvement and the High Performance organization
  • Discussions on the benefits of self-directed work teams


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